Bellerophon build (IRCWCC)

Discussion in 'Warship Builds' started by Kevin P., Sep 27, 2017.

  1. Kevin P.

    Kevin P. Well-Known Member

    Joined:
    Mar 29, 2015
    Posts:
    1,718
    Location:
    Chantilly, VA
    I will be starting my 'gnat killer' build soon, I chose the Bellerophon class based on gun arrangement and low popularity (I like to build less common boats). Bought a Dreadnought hull from strike since they seem close enough. Float tested it last night, finally a boat that fits in the tub! Looks like I'll end up around scale weight, to get 3/4" freeboard on the aft deck. IMG_0155.JPG IMG_0156.JPG
     
    Beaver likes this.
  2. Beaver

    Beaver 2020 Rookie of the Year Admiral (Supporter)

    Joined:
    Apr 12, 2013
    Posts:
    3,676
    Location:
    Central PA
    Good idea calling it the 'ghat killer' and not something else. I called my boat the 'nassau killer' hoping it would make it better, but it just seems to make it worse...:whistling:
     
  3. Bob Pottle

    Bob Pottle Well-Known Member

    Joined:
    Feb 2, 2007
    Posts:
    2,001
    Location:
    Halifax, Nova Scotia
    The Dreadnought and Bellerophon hulls were almost identical. I've got the Anatomy of the Ship book on Dreadnought and was tempted to build one but like the looks of the Bellerophon Class better.
     
    Anachronus likes this.
  4. Kevin P.

    Kevin P. Well-Known Member

    Joined:
    Mar 29, 2015
    Posts:
    1,718
    Location:
    Chantilly, VA
    I liked the look of the Bellerophon better as well, along with the nostalgia from the 'Lars Chronicles' from the pre YouTube days. It should be an interesting boat to battle.

    I got the hull marked last night, and cut today. On these builds I'm trying to do a better job of keeping the red area limited to just over an inch, so I measured down 1.25" from the center of the waterline from the float test to mark the bottoms of the windows.
    Bow, two 3/8 ribs
    IMG_0167.JPG
    Stern
    IMG_0168.JPG
    Holes drilled
    IMG_0169.JPG
    About 50 min later, hull is cut out
    IMG_0170.JPG
    Removed tape
    IMG_0171.JPG
    Rib thickness was OK
    IMG_0173.JPG
    Project will be on hold due to the Hagerstown battle next weekend, I should be back to work on it in two weeks
     
    Beaver likes this.
  5. Commodore

    Commodore Well-Known Member

    Joined:
    Aug 8, 2013
    Posts:
    557
    Location:
    Sunny TX
    Ah, the Lars chronicles, brings back memories. I should call him sometime and see what's up these days.

    Bell is a pretty boat, hope that you enjoy her.
     
  6. Kevin P.

    Kevin P. Well-Known Member

    Joined:
    Mar 29, 2015
    Posts:
    1,718
    Location:
    Chantilly, VA
    Resurrected from page 3 of the build threads. My two early battles this year re-inspired me to work on this build. Local allies need small-boat help
    Basic layout to see how things might fit
    20180519_230157.jpg
    Got nice new props, very glad that Chris put together his site. Blades might be a little thinner than prop shop, but overall very nice
    20180602_162932.jpg
    Drive motor options. I've had the 555's around since way before they were cool ;-) The plan is to use the little brushless, save the weight for an extra gun/solenoid. I am going to try out Steve's non-flex coupling
    20180602_164233.jpg
    Prop shaft alignment.
    20180602_170322.jpg
    Mark shaft holes. Goal is to get the pump between drive motors to keep the fore/aft distance in check
    20180602_171933.jpg
    Prop template to hold shaft ends. Start with paper to get shape, then transfer to scrap wood
    20180602_174824.jpg
    Cut holes and test alignment. Rough estimate for first holes, then adjust as necessary. Will fiberglass over the whole thing so large hole is no issue
    20180602_180939.jpg
    Side view ish. Still working. Motor mounts will be aluminum angle pieces. Will need to make the mounts then test with stuffing tubes, then epoxy motor mounts in place, finally glass over the stuffing tubes
    20180602_180656.jpg
     

    Attached Files:

    Last edited: Jun 4, 2018
    SteveT44 and Beaver like this.
  7. djranier

    djranier Well-Known Member

    Joined:
    Jul 24, 2007
    Posts:
    1,756
    Not to hijack Kevin thread, but mine would not fit in the tub. I had to get a test pond as I call it, wife keeps insisting it a kiddie pool.

    Bis Testing.jpeg

    New Props also.

    Bis Props.jpeg
     
    Last edited: Jun 5, 2018
  8. Kevin P.

    Kevin P. Well-Known Member

    Joined:
    Mar 29, 2015
    Posts:
    1,718
    Location:
    Chantilly, VA
    Looking good Dave, I'm jealous of your test pond, I don' think I could pull that one off in my apartment haha

    Made a little progress today. My work hours have gone up recently which has cut in to my normal build time.

    Made the motor mounts from aluminum angle pieces. Attempts 2 and 3 were successful for bold hole spacing.
    20180606_200945.jpg
    Other view
    20180606_201003.jpg
    The elevation of the motor for that shaft length was too high, so I decided to drop them into the hull
    20180606_204656.jpg
    Holes for angle and extended shaft holes for clearance
    20180606_210020.jpg
    Test fit. Better on shaft angle but not as shallow as I'm used to with the Traxxas gearbox I've used on the last several builds
    20180606_210243.jpg
    Side
    20180606_210302.jpg
    Mounts will be flush with hull on underside, will just take several epoxy jobs to get right.

    Next steps will be cutting stuffing tubes, putting in bushings, then epoxying in the motor mounts. Once they are solid I will finish around the shafts, will also add struts, then remove the motors and finish epoxying motor mounts from inside and outside of the hull
     
  9. buttsakauf

    buttsakauf Well-Known Member

    Joined:
    Oct 14, 2010
    Posts:
    695
    Location:
    Waycross, GA
    Instead of lots of epoxy. Mix in a filler or try some bondoglass.
     
  10. Kevin P.

    Kevin P. Well-Known Member

    Joined:
    Mar 29, 2015
    Posts:
    1,718
    Location:
    Chantilly, VA
    Epoxy is more of a verb here. I use a good deal of filler (microfibers) for situations like this, as well as strips of fiberglass mat, pretty much rebuild the hull around the shafts, tried and true
     
  11. SteveT44

    SteveT44 Well-Known Member

    Joined:
    Nov 1, 2009
    Posts:
    1,856
    Location:
    MD
    I'm assuming there's no room in the plan to move the motors forward for a more shallow shaft angle?
     
  12. Kevin P.

    Kevin P. Well-Known Member

    Joined:
    Mar 29, 2015
    Posts:
    1,718
    Location:
    Chantilly, VA
    Yeah fore/aft distance will go at a premium on this build, I will check options/verify distances before setting the mounts
     
  13. SteveT44

    SteveT44 Well-Known Member

    Joined:
    Nov 1, 2009
    Posts:
    1,856
    Location:
    MD
    If I were to sully myself and run an outrunner ;), I might consider a mount such as this. A bent aluminum plate installed from the outside fitted through a slot in the hull. This would give the lowest possible mounting height and provide an excellent heat path for cooling.

    upload_2018-6-7_9-16-9.png
     
  14. thegeek

    thegeek Well-Known Member

    Joined:
    Apr 20, 2008
    Posts:
    1,164
    Location:
    Mongo
    Cooling happens when you battle naturally, others may think that water doesn't slosh around but they may be wrong.
     
    NickMyers likes this.
  15. SteveT44

    SteveT44 Well-Known Member

    Joined:
    Nov 1, 2009
    Posts:
    1,856
    Location:
    MD
    Agreed, but with outrunners, the direct metal to metal heat path from the wire coils is via it's mount. Running the mount to the outside water can only be a good thing. My Barham has keel coolers and there's times when pulling it from the water that they're warm to the touch, so the idea has merit.
     
  16. Kevin P.

    Kevin P. Well-Known Member

    Joined:
    Mar 29, 2015
    Posts:
    1,718
    Location:
    Chantilly, VA
    Yeah, the efficiency of brushless motors ticks me off too. I considered a through hull mount like that but given the no-flex alignment on the coupler I suspect that getting the right motor position and multi-axis angle exceeds my build capabilities. So instead I decided to subtract hull and reapply it around the motor/shaft assembly in liquid form. Motor height will be the same or better than proposed mount, I will probably glass over the outside of hull to fair it in and for better structural properties, not too worried about cooling but agree that the outside plate looks good online
     
  17. djranier

    djranier Well-Known Member

    Joined:
    Jul 24, 2007
    Posts:
    1,756
    I was going to use brushless in my new Bismarck, but decided to try some Brushed crawler motors I had in my storage drawer I had purchased for convoy ships. I installed 3, 80 turn crawler motors in the Bismarck with a 2:1 gearbox, on 10 volts system. Motor are only $9.99 each so nice and cheap.

    Its fast right now, but is only drawing 5.4 amps at full speed running the 3 motors when I hold it still to read the amp meter. Stops in about 4 inches, has a 2.4 in center prop, and 2, 1.4 in outer props, with no drag disks. Once I slow it down a little to get it on speed, I suspect it will be less than 5 amp draw total, so even brushed can be efficient, if set up properly. 5 amps to push a Bismarck around is nothing. and being 80 turn motors, high torque, low current draw, and after running it for 20 minutes, only the center motor was a little bit warm to the touch.

    I'm happy that rule passed that all the motors have to be running in both directions. The outer prop opposite from the turn pushes the boat forward, and the other outer prop on the inside of the turn hits the rudder, adding to the center props, prop wash assisting the turn. Boat turns on the B turret, and changes direction very fast.

    I like Steve's suggestion on the plate through the hull, that would really help with cooling, if you did not like it sticking out on the other side, it could be recessed into the hull and glassed over.

    have you tried running the motors with a prop on them in the water? Just to see the current draw?
     
  18. Anvil_x

    Anvil_x Well-Known Member

    Joined:
    Nov 4, 2017
    Posts:
    1,547
    Location:
    Athens, GA
    Sorry to go on a tangent here, but would either of you mind explaining how to properly test the current draw? should I put the test leads on the motors?
     
  19. djranier

    djranier Well-Known Member

    Joined:
    Jul 24, 2007
    Posts:
    1,756
    I have a AC/DC clamp on meter, or HK sells a inline wattmeter quite cheap.
     
  20. Anvil_x

    Anvil_x Well-Known Member

    Joined:
    Nov 4, 2017
    Posts:
    1,547
    Location:
    Athens, GA
    oh good, thanks for the tip on hardware, but where precisely do you attach the clamps? on the motor leads or on the line from the esc?