V108

Discussion in 'Warship Builds' started by Cannonman, Mar 11, 2015.

  1. ish311

    ish311 Active Member

    Joined:
    Aug 18, 2014
    Posts:
    527
    Location:
    North Central Florida
    Cannon the boat looks great. also tug that little bitty boat of yours sounds interesting for a printer project.
     
  2. Tugboat

    Tugboat Facilitator RCWC Staff Admiral (Supporter)

    Joined:
    Jan 10, 2007
    Posts:
    8,298
    Location:
    Statesboro, GA
    That was the subject of discussion (among others) at the battle today.
     
  3. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    I finally had a chance to grab some more building supplies from their hiding spot.... I should be able to get back at the build tomorrow. Next on the list to accomplish - fix the bow that I so masterfully messed up.... :bang::crying:
     
  4. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    Time to repair V108's bow. It had underwent what appeared to be numerous repeated small scale collisions with what can only be described as an extremely abrasive object. An investigation is underway to determine what this abrasive substance was.....

    I fashioned a bow repair template and fixture from space aged material that I obtained from an undisclosed supplier. Then I used a spare keel (you DO always keep a spare keel handy, don't you!?) to manipulate the bow forming material to the appropriate shape.


    20150402_175952_NEW.jpg
     
  5. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    Then I mixed up a small batch of bow repair compound.

    Edit: Although it looks fairly large in the photo, that is a plastic shotglass sized bow repair compound mixing station.

    20150402_180312_NEW.jpg
     
    Last edited: Apr 2, 2015
  6. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    The fixture was applied to the bow using this purple fixture retention device. Then the hull was affixed securely to the hull inversion unit. The Kriegsmarine will carefully analyze the effectiveness of the repair once the bow repair compound has fully cured.

    20150402_181040_NEW.jpg
     
    Tugboat likes this.
  7. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    Well, the repair workers at the shipyard got a little impatient and attempted to remove the fixture before the West Systems had fully cured. :bang:
    Do to this mistake, the West came off with the fixture. At this point, admiralty has gotten impatient as well and ordered the bow to be repaired using the easiest method possible - build it up with body filler. This wound up taking much longer then expected. It took around 10 applications to get it built up to where it needed to be, each coat sanded in between to check progress. In retrospect, I should have just globbed a bunch in the offending area and sanded it to shape and worried about blending it in later....

    1st coat of filler:

    20150403_162501_NEW.jpg
     
  8. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    I decided to make a template to use to check progress and accuracy. I traced the target shape onto a piece of cardboard using the spare keel as a guide.

    20150403_165959_NEW.jpg
     
  9. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    Then I cut it out and made sure it was a reasonable representation of what I wanted to end up with.

    20150403_170119_NEW.jpg
     
  10. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    Completed repair looks pretty good. I hope it will be strong enough to not break off during the de-molding process.

    20150405_192608_NEW.jpg
     
    Last edited: Apr 5, 2015
  11. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    The plug mostly smoothed out and is nearly ready for a coat of West Systems. I still have a couple minor details to finish up first. I ordered all the stuff to make the mold and subsequent hull yesterday - this is going to be one pricey little hull!! On a positive note, I will have plenty of left over material to make a few more molds if I ever desire to make more fiberglass hulls.

    20150405_192656_NEW.jpg
     
    Tugboat likes this.
  12. irnuke

    irnuke -->> C T D <<--

    Joined:
    Dec 1, 2011
    Posts:
    1,079
    Location:
    York, SC
    Wound up being a pretty good looking plug. Looking forward to seeing a hull off it!
     
  13. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    Thanks, I'm interested to see how this works out too... I haven't tried to make a fiberglass hull yet...

    I did get the detail work finished up and got the first coat of west on it last night. I will post a pic later tonight if I have time.
     
  14. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    After some deliberation (and because the gloss resin won't be here for a few days) I've decided to assemble the other laser cut plug I have to see if i can do a better job on it. The existing plug is pretty good, but I think I can do better.
     
  15. rcengr

    rcengr Vendor

    Joined:
    Feb 13, 2010
    Posts:
    1,293
    Location:
    Ohio
    "pretty good" in my personal experience means the plug will have to be removed from the mold in about 300 pieces.:bang::bang::bang: I just never have the patience to bring the plug to the perfection that it needs.
     
  16. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    I know what you mean, I am beginning to run out of patience at an astonishing rate.... :bang:
     
  17. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    For my second attempt I am adding the balsa one window at a time, then rough sanding it to near net shape before continuing to adjacent windows. My hope is that this will leave a minimal amount to finish sand once all the balsa is in, so I can pay more attention to detail during the final sanding.

    20150412_192145_NEW.jpg
     
    Tugboat likes this.
  18. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    Plug V2.0 is pretty much done sans some minor detail work. To the casual observer, it is identical to plug V1.0, but the minor differences has made me much happier with how it turned out, it is a little more true to the contours of the ribs.

    V2.0 on left:

    DSCF2026_NEW.jpg
     
  19. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    The bow is the area where I wasn't happy with the first plug. Not really noticeable, especially for a combat ship, but since it's a plug for a mold, I wanted to make it as good as I could.It just needs some very minor touch ups and a trim edge applied and she's ready for gloss resin.

    DSCF2027_NEW.jpg
     
    Tugboat likes this.
  20. Cannonman

    Cannonman Ultimate Hero :P -->> C T D <<--

    Joined:
    Apr 9, 2008
    Posts:
    879
    Location:
    Hermitage, Tn
    All finish work is done on the hull, and flange pieces for the trim edge are cut out, filled, and ready to apply.

    DSCF2029_NEW.jpg