Wood Hull Question - Notch Technique?

Discussion in 'Construction' started by GeekSpeed, Apr 10, 2023.

  1. GeekSpeed

    GeekSpeed Active Member

    Joined:
    Dec 9, 2010
    Posts:
    245
    Location:
    SoCal
    Hey guys.

    I am working on a couple of scratch builds and wanted to ask some of the more experienced wood builders a question. For my ribs and subdeck, I cut 1/4" notches so that the pieces can interlock. The notches are not hard to do, but they are super tedious. Does anyone have a good way to cut them out? I was thinking maybe the 1/4" scroll saw sander that Olsen makes might work? This is the most annoying part of the build, so any suggestions would be great. :-D

    Thanks!
     
  2. Commodore

    Commodore Well-Known Member

    Joined:
    Aug 8, 2013
    Posts:
    560
    Location:
    Sunny TX
    Unfortunately, unless you have a CNC or other plywood cutter, yes, they are tedious. It's par for the course with scratchbuilding.
     
    GeekSpeed likes this.
  3. Z Boat

    Z Boat Well-Known Member

    Joined:
    Jun 17, 2015
    Posts:
    250
    Location:
    Roseville California
    Or don't notch, I have never notched and I have 30+ year old boats and never has one fell apart.
     
    GeekSpeed likes this.
  4. Kotori87

    Kotori87 Well-Known Member

    Joined:
    Nov 8, 2006
    Posts:
    3,525
    I find the process of cutting notches (or just about any woodworking aspect of building) to be quite relaxing. That's one of the appeals of wood over fiberglass/3dp/laser/etc.
     
    GeekSpeed and WillCover like this.
  5. bsgkid117

    bsgkid117 Vendor

    Joined:
    Feb 8, 2013
    Posts:
    1,175
    Location:
    NJ
    Cutting out all the little notches and such on my wooden bart definitely got tedious but in a way was kinda therapeutic. I've never just butt-glued a hull together without notches, but the strength of the wooden Bart hull with all the interlocking notches and such was undeniable.
     
    GeekSpeed likes this.
  6. Xanthar

    Xanthar Well-Known Member

    Joined:
    Sep 13, 2015
    Posts:
    656
    Location:
    Upstate NY
    I'd try drilling them out and then squaring them up with a jig saw and a file or template routing them.
     
    GeekSpeed likes this.
  7. GeekSpeed

    GeekSpeed Active Member

    Joined:
    Dec 9, 2010
    Posts:
    245
    Location:
    SoCal
    Thanks guys. Yeah, I have done several hulls this way, but I never really had an efficient method for doing the notches and just wondered if there was some magic to making it easier.
     
  8. bsgkid117

    bsgkid117 Vendor

    Joined:
    Feb 8, 2013
    Posts:
    1,175
    Location:
    NJ
    The magic is having someplace like Sculpteo or sendcutsend etc cut it out for you on a laser :woot:
     
    diceman42 likes this.